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FLOWSIC100 Flare-XT
FLOWSIC100 Flare-XT

Precise and robust gas flow meter for flare gas or flare stack applications: Our ultrasonic gas flow measuring instrument FLOWSIC100 Flare-XT is designed for flare gas measurement or flare metering. The high-resolution measurement and innovative sensor design is being developed for most efficient uses in petroleum refineries, natural gas processing or offshore and onshore oil and gas plants. Emission control or monitoring, detection of flare gas leaks, steam flow measurement, monitoring of gas losses, monitoring of steam injection in flare gas burning, as well as process optimization and condition monitoring are fields of use for this gas flow meter. The gas flow meter is measuring values such as gas velocity, gas volume and mass, mass flow rate, molecular weight, volumetric flow a. c., volumetric flow s. c. and sound velocity. The flare gas flow meter provides an intelligent device monitoring process and supports predictive maintenance - designed for current and future challenges.At a glanceReliable measurement even at high gas velocities and with changing gas compositionsProprietary measuring range extension for high flow velocities thanks to ASC technologyDirect mass flow calculation without additional gas analyzersIntuitive FLOWgateTM software for commissioning, operation and diagnosticsI-diagnosticsTM: self monitoring, self testing and predictive maintenanceCustomized measurement performance thanks to individual evaluation of the applicationYour benefitsSeveral standards and guidelines for flare gas measurement are observedMaximum plant availabilityUltrasonic sensors, Interface Unit, Spool Piece from a single source as well as globally available servicesCompatible with current and future communication architecturesIndependent maintenance through verification on demand and support by SICK when requiredEasy replacement of existing measurement systems, with suitable retrofit or upgrade solutions available

Precise and robust gas flow meter for flare gas or flare stack applications: Our ultrasonic gas flow measuring instrument FLOWSIC100 Flare-XT is designed for flare gas measurement or flare metering. The high-resolution measurement and innovative sensor design is being developed for most efficient uses in petroleum refineries, natural gas processing or offshore and onshore oil and gas plants. Emission control or monitoring, detection of flare gas leaks, steam flow measurement, monitoring of gas losses, monitoring of steam injection in flare gas burning, as well as process optimization and condition monitoring are fields of use for this gas flow meter. The gas flow meter is measuring values such as gas velocity, gas volume and mass, mass flow rate, molecular weight, volumetric flow a. c., volumetric flow s. c. and sound velocity. The flare gas flow meter provides an intelligent device monitoring process and supports predictive maintenance - designed for current and future challenges.

At a glanceReliable measurement even at high gas velocities and with changing gas compositionsProprietary measuring range extension for high flow velocities thanks to ASC technologyDirect mass flow calculation without additional gas analyzersIntuitive FLOWgateTM software for commissioning, operation and diagnosticsI-diagnosticsTM: self monitoring, self testing and predictive maintenanceCustomized measurement performance thanks to individual evaluation of the applicationYour benefitsSeveral standards and guidelines for flare gas measurement are observedMaximum plant availabilityUltrasonic sensors, Interface Unit, Spool Piece from a single source as well as globally available servicesCompatible with current and future communication architecturesIndependent maintenance through verification on demand and support by SICK when requiredEasy replacement of existing measurement systems, with suitable retrofit or upgrade solutions available

Measured valuesMass flow rate, volumetric flow s. c. (standard condition), volumetric flow a. c. (actual condition), molecular weight, gas volume and mass, gas velocity, sound velocity
Number of measuring pathsSingle path, Dual path
Measurement principleUltrasonic runtime difference measurement, ASC technology (ASC = active sound correlation)
Measuring mediumTypical flare gas
Measuring ranges0,03 m/s ... 120 m/s 1
Measuring spanUp to 4000:1 1
Repeatability(acc. to ISO 5725-1; JCGM 200:2012): < 0.5 % of the measured value in the range ≥ 1 m/s
Resolution(acc. to JCGM 200:2012): + 0.001 m/s
Uncertainty of measurement
Volumetric flow, a. c. 1-31 % ... 5 %
Related to the measured value with ultrasonic technology (in the range ≥ 0.3 m/s to measuring range end value)
0,5 % ... 1,5 % with Spool Piece and flow calibration
Related to the measured value with ultrasonic technology (in the range ≥ 1 m/s to calibration range end value) 4
Mass flow rate 1-32 % ... 5.5 %
Related to the measured value with ultrasonic technology (in the range ≥ 0.3 m/s to measuring range end value)
1,5 % ... 2 % with Spool Piece and flow calibration
Related to the measured value with ultrasonic technology (in the range ≥ 1 m/s to calibration range end value) 4
Nominal pipe size
1-path measurement4 ″ ... 86 ″
2-path measurement12 ″ ... 86 ″
Other nominal sizes on request
Ambient humidity≤ 95 %
Relative humidity
Conformities

ATEX: 2014/34/EU

EMC: 2014/30/EU

RoHS: 2011/65/EU

PED: 2014/68/EU

Electrical safetyIEC 61010-1
Footnote

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1) 1 Depending on application conditions, such as gas composition, process temperature, device type, pipe diameter, etc. For mass flow additionally selection and parameterization of the conversion algorithm as well as uncertainty of the pressure and temperature sensors. To be evaluated by SICK.

2) 2 With fully developed turbulent flow profile. Typically 20D straight upstream and 5D straight downstream piping is required.

3) 3 Below a specific threshold Reynolds number, only run time effects and uncertainties of geometry, excluding contributions from the flow profile are considered.

4) 4 Depending on the capabilities of the selected flow lab.

5) 5 Additional measurement uncertainty. In the range of 100 % - 130 % of the last gas velocity measured with ultrasonic transit time difference measurement.

As Mnelko, we are a reliable partner in industrial automation solutions, offering high-quality and innovative products with a wide product range to meet all the needs of your business. Our product portfolio consists of solutions designed based on the principles of high performance, durability, and efficiency to support modern industrial processes.
All of our products ensure maximum reliability even in challenging working conditions and help your business operations run smoothly. The products we offer in industrial automation, energy management, cabling solutions, and many other areas adapt flexibly to the needs of different sectors.
Additionally, our products are manufactured using only high-quality materials and comply with international standards. Through the solutions we provide, we enable our customers to increase operational efficiency and optimize costs. Our company closely follows technological advancements and continuously offers innovative products to help our customers gain a competitive advantage.
On each of our product pages, you can find comprehensive information about technical details, areas of use, and product features. You can explore all the products you need to strengthen your industrial processes on our website and enjoy a seamless purchasing experience.

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