System MCS100FT | Mnelko Endüstriyel San. ve Tic.Ltd.Şti.

Gas Analyzers
MCS100FT, System MCS100FT
Measuring ranges: CH4: 0 ... 70 ppm / 0 ... 210 ppmSO2: 0 ... 25 ppm / 0 ... 525 ppmNOx: 0 ... 100 ppm / 0 ... 1,000 ppmC3H8: 0 ... 25 ppmCO: 0 ... 60 ppm / 0 ... 1,200 ppmCO2: 0 ... 25 Vol.-%Corg: 0 ... 7.5 ppm / 0 ... 75 ppmHCl: 0 ... 10 ppm / 0 ... 100 ppmHF: 0 ... 3 ppm / 0 ... 10 ppmH2O: 0 ... 40 Vol.-%NH3: 0 ... 13 ppm / 0 ... 65 ppmNO: 0 ... 150 ppm / 0 ... 1,500 ppmNO2: 0 ... 25 ppm / 0 ... 250 ppmN2O: 0 ... 25 ppm / 0 ... 250 ppmO2: 0 ... 21 Vol.-%C2H6: 0 ... 40 ppm
Conformities: Approved for plants requiring approval / 2001/80/EC (13. BImSchV) / 2000/76/EC (17. BImSchV) / 27. BImSchV / TA-Luft (Prevention of Air Pollution) / EN 15267 / EN 14181 / MCERTS

Measured values

CH₄, CO, CO₂, C_org, HCl, HF, H₂O, NH₃, NO, NO₂, N₂O, O₂, SO₂, NO_x, C₃H₈, C₂H₆

Performance-tested measurands

CH₄, CO, CO₂, C_org, HCl, HF, H₂O, NH₃, NO, NO₂, N₂O, O₂, SO₂

Measurement principles

FTIR spectroscopy, flame ionisation detection, Zirconium dioxide sensor

Gas flow rate
	≤ 300 l/h

Measuring ranges
CH₄	0 ... 70 ppm / 0 ... 210 ppm
SO₂	0 ... 25 ppm / 0 ... 525 ppm
NO_x	0 ... 100 ppm / 0 ... 1,000 ppm
C₃H₈	0 ... 25 ppm
CO	0 ... 60 ppm / 0 ... 1,200 ppm
CO₂	0 ... 25 Vol.-%
C_org	0 ... 7.5 ppm / 0 ... 75 ppm
HCl	0 ... 10 ppm / 0 ... 100 ppm
HF	0 ... 3 ppm / 0 ... 10 ppm
H₂O	0 ... 40 Vol.-%
NH₃	0 ... 13 ppm / 0 ... 65 ppm
NO	0 ... 150 ppm / 0 ... 1,500 ppm
NO₂	0 ... 25 ppm / 0 ... 250 ppm
N₂O	0 ... 25 ppm / 0 ... 250 ppm
O₂	0 ... 21 Vol.-%
C₂H₆	0 ... 40 ppm
	Other measuring ranges and components on request

Certified measuring ranges
CH₄	0 ... 50 mg/m³ / 0 ... 150 mg/m³
CO	0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³
CO₂	0 ... 25 Vol.-%
C_org	0 ... 15 mg/m³ / 0 ... 50 mg/m³ / 0 ... 150 mg/m³ / 0 ... 500 mg/m³
HCl	0 ... 15 mg/m³ / 0 ... 90 mg/m³ / 0 ... 150 mg/m³
HF	0 ... 3 mg/m³ / 0 ... 10 mg/m³
H₂O	0 ... 40 Vol.-%
NH₃	0 ... 10 mg/m³ / 0 ... 50 mg/m³
NO	0 ... 200 mg/m³ / 0 ... 400 mg/m³ / 0 ... 2,000 mg/m³
NO₂	0 ... 100 mg/m³ / 0 ... 500 mg/m³
N₂O	0 ... 50 mg/m³ / 0 ... 500 mg/m³
O₂	0 ... 21 Vol.-%
SO₂	0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³

Response time (t₉₀)

≤ 200 s

FID: ≤ 45 s

Sensitivity drift
	< 3 %: of the measuring range full scale value per maintenance interval
FID	< 2 %: of measuring range full scale per week

Zero point drift
	< 3 %: of the measuring range full scale value per maintenance interval
FID	< 2 %: of measuring range full scale per week

Detection limit
	< 2 %: of measuring range full scale

Process temperature
	≤ +1,300 °C

Sample gas temperature
	≤ +220 °C

Process pressure
	900 hPa ... 1,100 hPa

Ambient temperature
	+5 °C ... +35 °C
With cooling device	+5 °C ... +50 °C

Storage temperature
	–20 °C ... +60 °C

Ambient pressure
	900 hPa ... 1,100 hPa

Ambient humidity
	≤ 80 % Non-condensing

Conformities

Approved for plants requiring approval

2001/80/EC (13. BImSchV)

2000/76/EC (17. BImSchV)

27. BImSchV

TA-Luft (Prevention of Air Pollution)

EN 15267

EN 14181

MCERTS

Electrical safety

Enclosure rating
	IP43
Optional	IP54

Analog outputs

0/4 ... 22 mA, 500 Ω
Number depends on system configuration; electrically isolated; max. 32 outputs

Analog inputs

0/4 ... 22 mA, 100 Ω
Number depends on system configuration; electrically isolated; max. 32 inputs

Digital outputs

48 V AC, 0.5 A, 35 W / 48 V DC, 0.5 A, 24 W
Number depends on system configuration; electrically isolated; max. 64 outputs

Digital inputs

3.9 V, 4.5 mA, 0.55 W
Number depends on system configuration; max. 64 inputs

Modbus	✔ , ✔
Type of fieldbus integration	TCP
	RTU RS-485

PROFIBUS DP	✔
Remark	Option

Ethernet	✔
Function	Connection to SOPAS ET software or OPC server

Indication
	LC display
	Status LEDs: “Power,” “Failure,” and “Maintenance request”

Input

Touchscreen

Operation

Via LC-display or software SOPAS ET

Several operating levels, password-protected

Dimensions (W x H x D)
Analyzer cabinet	806 mm x 2,165 mm x 605 mm (for details see dimensional drawings)
With cooling device	1,096 mm x 2,165 mm x 605 mm

Weight
	≤ 260 kg

Energy supply
	Depending on device version
Power consumption	Analyzer cabinet: ≤ 1,000 VA Without cooling device
	Sample gas line, heated: ≤ 95 VA
	Gas sampling unit: ≤ 450 VA
	Heated gas sampling pipe: ≤ 450 VA

Auxiliaries
Zero gas (FTIR/FID)	≤ 300 l/h ... ≤ 350 l/h Instrument air; 3±0.2 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C
Zero gas (O₂)	≤ 350 l/h O₂ in N₂: 1 ... 4 Vol.-%; accuracy ±2%; 3 ±0.2 bar
Reference gas (FTIR)	≤ 350 l/h Measuring component in N₂; 70% of measuring range full scale; 3 ±0.2 bar
Reference gas (O₂)	≤ 350 l/h Ambient air
Reference gas (FID)	≤ 450 l/h Propane in synthetic air: 75% of measuring range full scale value
Instrument air	≤ 2,000 l/h Instrument air: 5 ... 7 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C
Fuel gas	≤ 4.8 l/h Hydrogen: 5.0 or higher; 3 ±0.2 bar
Combustion air	≤ 30 l/h Instrument air; 3±0.2 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure dew point max. –30 °C

Sample gas connections
Sample gas inlet	DN 4/6
Exhaust gas outlet	DN 8/10

Auxiliary gas connections
Test gas	DN 4/6
Fuel gas	DN 4/6
Instrument air	DN 6/8

Corrective functions

Internal adjustment unit (option)

Test functions

Internal zero point check

Options

Integrated total hydrocarbon analyzer

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System MCS100FT
System MCS100FT

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