Monitoring of BNS range magnetic safety sensors4 safety contacts, STOP 02 Signalling outputs
| Note (Delivery capacity) | Phased-out product |
| Product type description | AES 2535 UE: 24...230V AC/DC |
| Article number (order number) | 101180845 |
| EAN (European Article Number) | 4030661343570 |
| eCl@ss number, version 12.0 | 27-37-18-19 |
| eCl@ss number, version 11.0 | 27-37-18-19 |
| eCl@ss number, version 9.0 | 27-37-18-19 |
| ETIM number, version 7.0 | EC001449 |
| ETIM number, version 6.0 | EC001449 |
| Available until | 31.12.2024 |
| cULus |
| Standards | BG-GS-ET-14 BG-GS-ET-20 EN IEC 62061 EN IEC 60947-5-1 EN IEC 60947-5-3 EN IEC 60947-5-5 EN IEC 61508 EN IEC 60204-1 EN IEC 60947-1 |
| Climatic stress | BG-GS-ET-14 IEC 60947-5-3 |
| Housing material | Glass-fibre, reinforced thermoplastic |
| Gross weight | 359 g |
| Wire breakage detection | Yes |
| Cross-circuit detection | Yes |
| Feedback circuit | Yes |
| Automatic reset function | Yes |
| Reset after disconnection of supply voltage | Yes |
| Integral system diagnostics, status | Yes |
| Number of auxiliary contacts | 1 |
| Number of LEDs | 1 |
| Number of normally closed (NC) | 2 |
| Number of normally open (NO) | 1 |
| Number of undelayed semi-conductor outputs with signaling function | 2 |
| Number of safety contacts | 4 |
| Number of signalling outputs | 2 |
| Safety classification |
| Standards | EN ISO 13849-1 EN IEC 61508 |
| Stop-Category | 0 |
| Safety classification - Relay outputs |
| Performance Level, up to | d |
| Category | 3 |
| PFH value | 1.00 x 10⁻⁷ /h |
| Safety Integrity Level (SIL), suitable for applications in | 2 |
| Mission time | 20 Year(s) |
| Mechanical life, minimum | 20,000,000 Operations |
| Mounting | Snaps onto standard DIN rail to EN 60715 |
| Terminal designations | IEC/EN 60947-1 |
| Termination | rigid or flexible Screw terminals M20 x 1.5 |
| Cable section, minimum | 0.25 mm² |
| Cable section, maximum | 2.5 mm² |
| Tightening torque of Clips | 0.6 Nm |
| Width | 45 mm |
| Height | 100 mm |
| Depth | 121 mm |
| Degree of protection of the enclosure | IP40 |
| Degree of protection of the mounting space | IP54 |
| Degree of protection of clips or terminals | IP20 |
| Ambient temperature | +0 ... +55 °C |
| Storage and transport temperature | -25 ... +70 °C |
| Resistance to vibrations | 10...55 Hz, Amplitude 0.35 mm, ± 15 % |
| Restistance to shock | 30 g / 11 ms |
| Rated impulse withstand voltage Uimp | 4 kV |
| Overvoltage category | III |
| Degree of pollution | 2 |
| Frequency range | 50 Hz 60 Hz |
| Type of voltage range | AC DC |
| Thermal test current | 6 A |
| Rated operating voltage | 24 ... 230 VAC |
| Rated AC voltage for controls, 50 Hz, minimum | 20.4 VAC |
| Rated control voltage at AC 50 Hz, maximum | 253 VAC |
| Rated AC voltage for controls, 60 Hz, minimum | 20.4 VAC |
| Rated control voltage at AC 60 Hz, maximum | 253 VAC |
| Rated AC voltage for controls at DC minimum | 20.4 VDC |
| Rated control voltage at DC, maximum | 253 VDC |
| Electrical power consumption | 5 W |
| Contact resistance, maximum | 0.1 Ω |
| Note (Contact resistance) | in new state |
| Drop-out delay in case of power failure, typically | 80 ms |
| Drop-out delay in case of emergency, typically | 20 ms |
| Pull-in delay at automatic start, maximum, typically | 100 ms |
| Pull-in delay at RESET, typically | 20 ms |
| Material of the contacts, electrical | Ag-Ni 10 and 0.2 µm gold-plated |
| Voltage, Utilisation category AC-15 | 230 VAC |
| Current, Utilisation category AC-15 | 3 A |
| Voltage, Utilisation category DC-13 | 24 VDC |
| Current, Utilisation category DC-13 | 2 A |
| Switching capacity, minimum | 10 VDC |
| Switching capacity, minimum | 10 mA |
| Switching capacity, maximum | 250 VAC |
| Switching capacity, maximum | 8 A |
| Input signal, HIGH Signal "1" | 10 … 30 VDC |
| Input signal, LOW Signal "0" | 0 … 2 VDC |
| Conduction resistance, maximum | 40 Ω |
| Voltage, Utilisation category DC-12 | 24 VDC |
| Current, Utilisation category DC-12 | 0.1 A |
| Switching capacity, maximum | 24 VDC |
| Switching capacity, maximum | 2 A |
| EMC rating | EMC-Directive |
| Note (ISD -Faults) | The following faults are registered by the safety monitoring modules and indicated by ISD. |
| Faults | Failure of the safety relay to pull-in or drop-out Failure of door contacts to open or close Cross-wire or short-circuit monitoring of the switch connections Interruption of the switch connections Fault on the input circuits or the relay control circuits of the safety monitoring module Failure of or functional fault on the safety relay |
| Note (applications) | Safety sensor Guard system |
| Note (General) | Inductive loads (e.g. contactors, relays, etc.) are to be suppressed by means of a suitable circuit. |
| Note (Wiring diagram) | The wiring diagram is shown with guard doors closed and in de-energised condition. To secure a guard door up to PL d and Category 3 The ISD tables (Intergral System Diagnostics) for analysis of the fault indications and their causes are shown in the appendix. Modification for 2 NC contacts: The safety monitoring module can be modified to monitor two NC contacts by bridging the terminals X3 and X4. In this configuration, the short-circuit detection becomes inoperative. Monitoring a guard door using 2 position switches with safety function. The NC contact A must have positive break when the guard door is opened. Category 3 to ISO 13849-1 can also be achieved using only one safety switch with one NO and one NC contact. Exclusion of faults due to breakage or loosening of the actuating element or the actuating head as well as releasing, dismantling. The feedback circuit monitors the position of the positive-guided NC contacts of the contactors K3 and K4. A Start-Reset-Taster (S) can optionally be connected to the feedback circuit. |
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